Tips for Pulse Jet Bag Filter Air Consumption Maintenance to Extend its Durability

Pulse-jet bag filter derived its name from jet pumps that can be used to generate high pressure. The pulses mean short compressed air which can be used to clean filters. Pulse jet bag filter air consumption is a very useful and beneficial industrial filtration system. One can use this amazing device to remove dust and particulate contaminants from the surface of workplaces, such as warehouses, industries, factories, and big or small manufacturing plants.

In this write-up, we are going to discuss some useful tips on the maintenance of a pulse jet bag filter that extends its longevity. Also, we discuss precautions that one should take during the pulse jet baghouse operation.

How to Maintain Jet Pulse Air Filter to Ensure Smooth and Efficient Operation

Pulse-jet bag filter systems require regular maintenance service on a monthly, weekly, and daily basis that ensures smooth and efficient work operations. There are some important tips to maintain filter and improve performance are given below:

• One should check and notice readings of the differential pressure gauge daily that will help you in rectifying problems and will let you know when the pulse jet bag filter air consumption system malfunctions.
• To avoid damage and failure of the machine, clean tube lines and sensors of the device regularly.
• To detect the potential filter failure, perform leakage testing regularly. One can use monochromatic lights and leak detection powders to find the exact source or point of the leakage.
• If a machine has any kind of vibration, variation in operational standards, and periodic squealing, then one should check and service the exhaust fan immediately.
• To avoid choking in the system, regular cleaning of the duct and inspections are necessary.
• Timely check and ensure that the diaphragm valves are not leaking.
• To prevent the wastage of compressed air replace the worn-out diaphragm.
• Ensure proper functioning of the machine by conducting regular inspections and required service of filter media. 
• A regular periodic test to check the quality of dust cake is also important.
• One should always use jet pulse air filter provided by the original manufacturer that maintains consistency in the quality and efficiency of the material.

Safety Precautions for Pulse Jet Bag Filter Air Consumption

In this section we are suggesting that everyone who is coming into close contact with the pulse jet baghouse operation should follow instructions as prescribed below:

• Place appropriate safety messages and signal words around filters. It includes WARNING, NOTICE, DANGER, and CAUTION.
• Train company’s employees with proper working procedures, guide operational steps with the equipment and related safety measures.
• Give limited access to the filter. Only to authorized persons.
• One should follow proper installation, operation, and maintenance instructions that are given on the manual.
• Without taking any permission from the manufacturer department, avoid any kind of unauthorized modification.
• Safety decals should always be clean and legible. If damaged and missing, then replace illegible decals with other similar parts that have information as originals.
• Before starting the jet pulse air filter machine servicing process, one must shut down the power system and release the pressure.
• Ensure that all doors to access, guards, and covers are safe and secure while operating the pulse jet bag filter air consumption system.
• Close the door with an airstream that is resulting in injury and entrapment.
• While dealing with flying ash in the hopper, take strict cautions to take quite a long time to cool down.
• For the protection of eyes and whole body, put on protective gear before rodding a hopper.
• To open a hopper, one should not use a ladder to access it during pulse jet baghouse operations.
• Without having an emergency, don’t open an ash-filled hopper.
• Before getting inside a hopper, make sure that the hopper is ventilated and cold.

Final Words

In this blog, we have provided you top tips on the maintenance of pulse jet bag filter air consumption that will help you to extend their durability. With the provided information, you can probably select the best and efficient jet pulse air filter for your industrial applications. However, in case you have any concerns regarding pulse bag jet filter equipment, feel free to contact us.

Know The Importance of Dust Collector System for Your Industry

 In industries and factories, dust collectors have become an integral part that collects unused raw materials and contaminants from the manufacturing processes such as wood manufacturing and metalworking processes. Since employers of the organization are required to work in a healthy and safe working environment, thus, dust collector machine for industry have proven helpful to avoid hazardous situations. At  Ventech System Pvt. Ltd., we’re providing the industrial dust cleaning machine and air cleaning systems specialized in a different variety of industrial applications. To know more about the importance of dust collector systems and get a complete idea of how it can be helpful for your organization, continue reading this blog. 

How Is Dust Harmful for Industries?

Dust is defined as particles that present in the air that can create hazards and dangers to employees under certain conditions. At times, when dust accumulates in materials produced during the manufacturing process, it may lead to explosions or accidental fires. Dust particles have a combustible nature that makes an overabundance of dust and requires safety hazards during operations in work environments.   

We provide a wide range of air pollution control systems and unique selections of dust collection system for factory that can be used in a variety of industries. If you are working in the manufacturing industry or metal production industry or the automotive industry, we are here to help you in fixing all your problems related to harmful fumes and dust with our effective air pollution control systems. 

Advantages of Using Dust Collector Machine for Industry

We are recommending you install an effective dust collection system in your industry or workplace that provides you a safe working environment, benefits your employees and workers, and increases the efficiency of the final product or operational equipment. Some of the major benefits of using dust collection system for factory or industry are as follows:

Industrial Dust Cleaning Machine is Good For Employees

For an organization, it is important to provide a safe and healthy working environment to its employees. The importance of dust collector systems in industries is high as they can protect workers in industries from the fine dust particles that are created during the manufacturing process. As we know that, dust particles and air contaminants are very hazardous and harmful to human lungs that could lead to serious health issues. When you install a dust collection system in your industry, then employees of your company won’t have to worry about working in a hazardous environment.

Improve The Product Quality

An industrial dust cleaning machine is also helpful in improving the quality of products being produced in a hazardous environment. Dust collector machine for industry helps you in saving raw material and keeps the defected and rejected material to a minimum.

Improves Longevity of Equipment

If your organization utilizes a large amount of raw material and manufacturing equipment in industrial operations, then a dust collector improves the efficiency and lifespan of operational machines. Dust collection system for factory not only helps increase the longevity of operational equipment, but it also keeps the maintenance costs under control. 

Conclusion

In this article, we have discussed the importance of dust collector systems in industries. If you invest in installing an effective dust collector machine for industry, then you’re most probably investing in the prevention of explosions and unwanted fire at the workplace. 

Advantages and Disadvantages of Axial Flow Fan Installation in Industries

 Probably, the most common type of industrial fan is axial flow fans. Axial Flow Fan installation is helpful in transporting high-pressure air from one place to another at the workplace. Axial fan and blower are consist of a motor that has rotating blades. These blades in the axial fan work to create airflow parallel to the axial of the motor. Thus, such industrial fans named “Axial Flow Fans”. Blades within the motor generate kinetic energy with the help of suction created on blades movement that helps the process. This kinetic energy makes the fan more efficient by removing pressure from the blades. Therefore, one can alter the air pressure in industrial axial flow fan with the help of diffusers.

Know Axial Flow Fans are Efficiently Useful or Not 

Axial fans are proven best for industries as they are not able to generate pressure on their own. Also, these axial fan and blower are cheap and have easy installation. But sometimes, they could be quite noisy while operating higher speed and leads to create a disturbance. This noise pollution factor depends on the type of Axial Flow Fan installation you have done. In some cases, it can be an issue, and in some other case it completely disregarded.

If you require a low-pressure, high-volume airflow for your industrial environment, then, you should consider axial flow fans. These industrial fans are used to cool the space of homes, factories, or office buildings, etc. industrial axial flow fan can also be used to cool equipment such as computers, motors in different machines, etc.

Pros and Cons of Axial Flow Fan Installation

Pros

•  Axial fan for ventilation are available at a low cost.
• It is used to move a large volume of air from one point to another.
• Less energy consumption.
• Axial fan and blower are smaller in size that can easily lift from one place to another.

Cons

• Executable at low pressure.
• When operating at high speed, it creates noise.

Conclusion

In this write-up, we have discussed some major advantages and disadvantages of Axial Flow Fan installation. These are superb industrial fans that efficiently work to flow air through the workplace on relatively low pressure. Industrial axial flow fan fans are the best suited for general applications such as it cools confined places like computers and Axial fan for ventilation can also be used to cool large workspace in industries.