Saturday, October 29, 2022

Axial and Centrifugal Fans: Important Key Distinctions to Understand

 There are numerous manufacturers of industrial fans, but what do they actually do? In the context of reference markets, the phrase "industrial fan" lacks a clear definition. In this article, we aim to clarify what industrial fans are. 

Axial fans and centrifugal fans are the only two fundamental types of industrial fans. A centrifugal fan or an axial fan is one of the several fans and blowers that fall under various classes, including industrial blowers, industrial ventilation fans, exhaust blowers, industrial exhaust fans, hvac fans and blowers, and many others. 




 

Axial Fan vs. Centrifugal Fan  

 
 

Axial fans revolve the blades about a shaft, forcing the extracted air to travel parallel to it. Centrifugal fans use deflection and centrifugal force to spin air outward toward the exit while extracting air at an angle to the fan's intake. Air enters the fan near the shaft and travels perpendicularly from the shaft to the hole in the fan casing while the impeller revolves. Axial fans, which operate at greater specific speeds with smaller diameters, functionally replace centrifugal fans in several domains of application. On an equal flow and pressure condition, an axial fan differs from a centrifugal fan in different ways. 

 
 

It has a lower impeller diameter, a higher dynamic pressure, a higher operating speed (and consequently, a specific one where Q and P are equal), a higher peripheral speed, a lower yield and a higher power consumption, and it is much noisier. However, it is also significantly cheaper, lighter, and smaller. 

 
 

The weight, operating speed, and noise are the three most important comparison metrics. According to a speed comparison, axial fans can operate at peripheral speeds that are higher than those of centrifugal fans while yet maintaining the same flow and pressure characteristics. We may reasonably claim that the pressures of a specific amount are more easily attained with centrifugal fans than axial fans since there is a limit to the strains in the rotating bodies and then to their peripheral speeds. A centrifugal fan would not be necessary because axial fans are much noisier, and it frequently happens that axial fans need silencers to control noise. 

 
 

The bifurcated axial fan is a specific kind that can be either directly connected or operated by transmission. The supports and electric motor are meant to be removed from the flow of the construction in question. Due to factors like temperature or the given gas's corrosive qualities, this can be desired. They are actually designed for installations that remove hot fumes from oily, humid, and hot environments where the engine must be entirely isolated from the fluid being transported. Cross ventilation of the electric motor (or the supports) can be offered in cases of high temperatures. Air extraction systems like these are employed in kitchens, painting booths, furnaces, and foundries. 

 
 
 

Final Words 

 
 

In order to make a purchase that is as accurate as possible and in line with the actual demands of the buyer, a technical information exchange between the customer and supplier is frequently required. The seller's responsibility extends beyond merely selling the client a machine; it also includes determining the flow rate and pressure requirements, for which the fan should be properly selected. The customer must simultaneously identify the actual requirements and characteristics of his system.  

 
 

Friday, October 14, 2022

Effective Ways to Maintain Centrifugal Blower Fans for Your Industry

To supply a significant flow is the main function of an industrial air blower. Electric fans called industrial blower fans include wheels and blades and are capable of transporting a precise volume of gas or air from one place to another. 

The centrifugal fans must be properly maintained in order to provide them a long lifespan and make them simple to use. We have outlined important strategies to maintain a centrifugal fan, that are recommended by a reputable centrifugal fan manufacturer in India. This blog will give you some important tips to operate your industrial blower fan  smoothly and with predictable performance. 

 
 
 
 

1). Industrial Fan Installation 

 
 

Installation instructions for an industrial fan in a manufacturing environment are detailed. Any installation flaws that differ from the prescribed criteria can affect the machine's functionality. The fan may pre-rotate due to restricted or unsteady incoming air, which can result in considerable system losses. The exit duct's unstable air can also contribute to system losses. Install the industrial blower fan, according to the directions provided below. 

 
 

2). Safety Measures While Maintaining Centrifugal fans 

 
 

Before doing any fan maintenance or servicing, be sure to follow the correct lockout and tag-out procedures. Before working on the machinery, make sure that all guards and access doors are firmly in place. Never operate machinery with access doors, screens, or guards open. 

 
 
 
 

3). Proper Handling of Centrifugal fans 

 
 

Only the base, mounting supports, or lifting eyes that are included in the fan assembly should be used to elevate the industrial fan. 

Never raise a fan by its wheel, shaft, motor, motor bracket, housing inlet, housing outlet, or any other part of the fan that isn't designed for raising. 

 
 

Check the crane or forklift's lifting capabilities. Care should be taken when handling fan wheels and housings that have protective coatings made of materials like rubber, phenolic enamel, or other substances. These coatings are fragile and are readily chipped or cracked. It lessens the coating's effectiveness as a layer of defense for the metal. 

 
 
 

4). Proper Storage for Centrifugal fans 

 
 

Industrial fans that are stored for an extended period must be protected from dust and moisture. If a tarp is used to cover the gadget, it will remain clean and dry. It is not advisable to use a dark plastic tarp since it will attract dampness. 

To avoid moisture buildup during prolonged or outdoor storage, the bearings should be cleaned weekly with new grease. 

 
 
 
 

5). Mount Industrial Fans 

 
 

It is necessary to put fans on solid, level foundations. 

The base material used in most installations is reinforced concrete, however, one can also use a lot of steel frame supports. 

The mass of the base must protect the fan and driver and reduce any inherent vibration. 

The fan/motor unit must weigh at least five times as much as the slab. 

If the fan is to be placed on the steel structure, it must be properly built to withstand static and dynamic stresses. A fabricated steel base that is not rigid enough may affect the alignment of fan components. 

 
 
 
 

Final Words 

 
 

The following ideas can greatly aid in maintaining the industrial fan for lengthy service life. At Ventech Systems, get assistance from our skilled centrifugal fan manufacturer in India for simple guidance, if you have any inquiries about the operation, upkeep, or care of an industrial fan. 

 

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